Hakowa da chamfering kayan aikin don magance matsalolin machining bita, bitar injuna na zamani

Sassan mai da gas mai ramuka da yawa suna buƙatar Utex don amfani da kayan aiki daban-daban guda biyu don tabbatar da cewa diamita na ciki da na waje ba su da bursu.Yin amfani da kayan aikin Heule's Vex-S, bitar tana adana lokaci a kowane zagayowar tsawon minti ɗaya ta hanyar yin hakowa da chamfering a mataki ɗaya.# nazarin shari'a
Haɗa hakowa da ɓarnawa / chamfering a cikin saiti ɗaya yana haɓaka inganci kuma yana adana Utex da minti ɗaya ga kowane bangare.Kowane kwala na tagulla na aluminum yana da ramuka 8 zuwa 10, kuma kamfanin yana samar da sassa 200 zuwa 400 kowace rana.
Kamar masana'antun da yawa, masana'antun Utex na tushen Houston suna da matsala mai wuyar gaske: yadda za a adana lokaci akan layin samarwa yayin kiyaye ingancin samfurin da daidaito.Kamfanin yana samar da hatimin polymer, polyurethane na al'ada da gyare-gyaren roba, da samfuran sabis na rijiyar mai don masana'antar rufe ruwa.Duk wani rashin daidaituwa a cikin samfurin, kamar barin bursu akan ramukan chamfered, na iya haifar da gazawar mahimman abubuwan.
Samfurin da Utex ya yi yana da zobe akan murfin rufewa don hana zubewa.An yi ɓangaren da tagulla na aluminum, kuma kowane ɓangaren yana da ramuka 8 zuwa 10 akan bangon waje da diamita na ciki.Shagon ya karɓi kayan aikin Heule Snap 5 Vex-S da yawa don lathe ɗin Okuma, yana cimma maƙasudai biyu na inganci da daidaito.
A cewar mai tsara shirye-shirye na Utex Brian Boles, masana'antun a baya sun yi amfani da atisayen ƙarfe mai sauri sannan kuma sun yi amfani da kayan aikin chamfer daban don haƙa ramuka a cikin aikace-aikacen rufewa.Yanzu, shagon yana amfani da kayan aikin Vex-S, waɗanda ke haɗa tsattsauran ra'ayi na carbide tare da tsarin chamfering na Heule's Snap don yin rawar jiki da chamfer gaba da baya na sashin a mataki ɗaya.Wannan sabon saitin yana kawar da canjin kayan aiki da aiki na biyu, yana rage lokacin sake zagayowar kowane bangare da minti daya.
Yin amfani da Vex-S, ƙwaƙƙwarar rawar carbide mai ƙarfi haɗe tare da tsarin chamfering na Heule's Snap, gaba da baya na ɓangaren ana iya hakowa da chamfered a mataki ɗaya.Wannan yana kawar da canjin kayan aiki na Utex da aiki na biyu.Baya ga rage lokacin samarwa, kayan aiki kuma yana adana lokacin kulawa.Ma'aikatan Utex sun yi kiyasin cewa rayuwar sabis na ƙwanƙwaran ƙwayar carbide ya fi na irin wannan na'urar, kuma sun ce a ƙarƙashin yanayin isasshen sanyaya, Vex-S na iya yin aiki na wata ɗaya ba tare da canza ruwan ba.
Matsakaicin lokacin da aka ajiye yana ƙara sauri.Utex yana samar da sassa 200 zuwa 400 a cikin sa'o'i 24, hakowa da chamfering 2,400 zuwa 5,000 ramukan kowace rana.Kowane bangare na iya ajiye minti daya, kuma ta hanyar inganta ingantaccen aiki, taron zai iya adana har zuwa sa'o'i 6 na lokacin samarwa.Yayin da aka adana lokaci, Utex yana iya kera ƙarin iyakoki na rufewa, wanda ke taimaka wa taron ya dace da babban buƙatun samfuran da aka haɗa.
Wani ɓata lokaci na yau da kullun na samarwa shine buƙatar maye gurbin ruwan wukake da suka lalace.Ƙarfin carbide na tip ɗin rawar soja na Vex-S yana da tsawon rayuwar sabis.Bayan maye gurbin, bitar na iya maye gurbin ruwan wukake ba tare da amfani da kayan aiki ko saiti ba tsakanin ɗigon buƙatun maye gurbin.Tare da isasshen mai sanyaya, Mista Boles ya kiyasta cewa za a iya amfani da Vex-S fiye da wata guda ba tare da canza ruwa ba.
Yayin da yawan aiki ke ƙaruwa, wani fa'ida mai mahimmanci shine sakamakon tanadin farashi ga kowane bangare.Amfani da Vex-S don samar da iyakoki ba ya buƙatar kayan aikin chamfer.
Utex yana amfani da kayan aikin Vex-S akan lathes Okuma.A baya can, taron ya yi amfani da na'urori masu sauri na karfe don yin ramuka da raba kayan aikin chamfer don tsaftace diamita na ciki da na waje.
Kayan aiki na Vex yana amfani da Heule's Snap chamfering ruwa don ɓata da ɓata gefen ramin ba tare da juyar da sandar sandar, wurin zama ko fidda sashin ba.Lokacin da aka ciyar da ruwan Snap mai jujjuya cikin rami, gefen yankan gaba yana yanke chamfer mai digiri 45 don cire burar a saman ramin.Lokacin da aka danna ruwan wukake a cikin sashin, ruwan wurwurin yana zamewa a baya a cikin taga mai ruwa, kuma ƙasa mai zamewa kawai ta taɓa ramin, tana kare shi daga lalacewa lokacin da kayan aikin ya ratsa cikin ɓangaren.Wannan yana guje wa buƙatar tsayawa ko juyar da igiya.Lokacin da ruwan wukake ya shimfiɗa daga baya na sashin, magudanar ruwa tana tura shi baya zuwa wurin yanke.Lokacin da aka ja da ruwa, yana cire burrs a gefen baya.Lokacin da ruwan wukake ya sake shiga tagar ruwa, za a iya aika kayan aiki da sauri kuma a shigar da rami na gaba, don haka inganta ingantaccen samarwa.
Ƙwarewa da kayan aiki masu dacewa don sarrafa manyan abubuwa don filayen mai da sauran masana'antu suna ba da damar wannan shuka don yin nasara a yanayin yanayin tattalin arziki.
CAMCO, kamfanin Schlumberger (Houston, Texas), ƙera kayan aikin mai, gami da fakiti da bawuloli masu aminci.Saboda girman sassan, kamfanin kwanan nan ya maye gurbin yawancin lathes na hannu tare da Wheeler manual/CNC flatbed lathes.


Lokacin aikawa: Juni-07-2021